The Ronen®Bolt Optical Sorting Screening Machine can detect problems such as bent threads, cracked bolt heads or incorrect lengths, and then carry out sorting. Just pour the bolts into the machine, and it will move them beneath the camera and automatically distinguish between good and bad bolts.
The Bolt Optical Sorting Screening Machine is specifically used for quality inspection and specification classification of bolts. Pour a pile of bolts into it, and they will automatically be sent to the inspection area. The inspection area can detect whether the bolts have any problems.
The Bolt Optical Sorting Screening Machine can automatically complete the sorting and inspection of bolts. It receives a mixture of numerous different bolts and groups them according to specific standards. This machine can also identify defective bolts and ensure that only qualified parts can proceed to the packaging or assembly stage. It replaces the slow and inconsistent manual sorting.
The core of the Bolt Optical Sorting Screening Machine is its visual system. High-resolution cameras accurately capture high-definition images of each bolt. Dedicated analysis software then deeply processes these images, extracting and measuring multiple key characteristic parameters of the bolts through algorithms, including bolt head diameter, bolt shaft diameter, overall length, thread pitch, and head style, ensuring the accuracy and completeness of data collection.
The Machine not only sorts by size, but also can identify and remove defective bolts. This vision system has excellent quality control capabilities and can accurately identify a variety of common defects such as thread damage, bent shafts, cracked or deformed bolt heads, missing threads and severe corrosion. It is an indispensable key link in the automated screening process.
Item | PS-1100 | PSL-1300 | PSG-1300 | PSG-2300 |
Wire Diameter(mm) |
Ø3.0-Ø8.0 |
Ø8.0-Ø16.0 |
Ø1.2-Ø3.0 |
Ø8-Ø20 |
Head Width(mm) |
Ø5-Ø15 |
Ø10-Ø25 |
Ø2.5-Ø8 |
Ø8-Ø35 |
Head Height(mm) | 2-10 | 2-25 | 0.5-7 | - |
Length Under Head(mm) | 5-70 | 15-120 | 1.5-12 | - |
Sorting Precision(mm) | ±0.03 |
±0.03 |
±0.03 |
±0.03 |
Sorting Speed(PCS/min) | 100-600 | 100-400 | 100-900 | 100-600 |
Air Pressure(kg/cm³) |
5 |
|||
Computer | Industrial Computer | |||
Digital Camera | BASLER |
BASLER |
BASLER |
BASLER |
Net/Gross Weight(kg) | 800/1141 | 950/1351 | 785/1026 | 685/963 |
Machine Dimension(L*W*H)mm | 2000*2000*2100 | 2200*2200*2100 | 1900*1600*1150 | 1400*1850*2130 |
Dimension After Crating(Host/Vibrating Place+Computer Base)(L*W*H)mm |
1480*1270*2120 1580*1030*1970 |
1650*1580*2120 1800*1100*1970 |
950*1430*2240 | 2240*2080*2240 |
The selling point of the Bolt Optical Sorting Screening Machine is that it can detect very precisely without much effort. It can process hundreds of bolts per minute. Even a small notch on the threads can be captured. The specifications are accurate and there is no confusion. Moreover, it doesn't require constant monitoring, thus saving labor and cost.