The Ronen® Cold Forge Heading Machine can shape metal parts without the need for heating. It uses pressure to shape the head on the bolt or rod, making it a cost-effective choice for suppliers. It doesn't require any heating equipment, which reduces both setup time and operational costs for suppliers. You just need to load the metal blank into the machine, and it will shape the head within a few seconds—an efficiency that helps suppliers meet tight production deadlines..
The Cold Forge Heading Machine is a device that, without heating the metal, uses molds to press one end of the wire into various shapes through extrusion. It can press out a round head or a hexagonal head from one end of the round wire. Common metals can all be processed.
The Cold Forge Heading Machine shapes the heads of metal parts such as bolts, screws or rivets at room temperature. This machine uses the cut raw material wires and uses high-pressure upsetting to shape one end. A powerful punch presses the raw material into the forming mold, causing the metal to shift and thus forming the head shape. No heating or material removal is required.
The Cold Forge Heading Machine takes precisely cut wire as input. These blanks are usually automatically fed into the machine through a hopper or conveying system connected to the cutting machine. Consistent blank diameters and lengths are crucial for ensuring that the formed heads have the correct volume and dimensions. This machine is dedicated to forging heads.
Inside it, the blank is clamped and positioned in the mold cavity. The punch drives the punch against the end of the blank with tremendous force. For complex heads, the parts need to pass through multiple stations. Each station performs progressive forming steps, using a series of punches and molds to gradually shape the metal into the final head contour.
Modle | X065 | X0685 | X06127 | X0860 | X08100 |
Main Motor KW(4HP) | 4 | 4 | 5.5 | 7.5 | 7.5 |
Diameter(mm) | Max.6 |
Max.6 |
Max.6 |
Max.8 |
Max.8 |
Length |
Max.50 |
Max.85 |
Max.127 |
Max.60 |
Max.100 |
MainDie(mm) |
Φ45*108 |
Φ45*108 |
Φ45*150 |
Φ60*128 |
Φ60*128 |
1stPunch |
Φ36*94 |
Φ36*94 |
Φ36*94 |
Φ38*107 |
Φ38*107 |
2rdPunch |
Φ36*60 |
Φ36*60 |
Φ36*60 |
Φ38*107 |
Φ38*107 |
Cutter(mm) | 10*25 | 10*25 | 10*25 | 12*28 | 12*28 |
Speed(pcs/min.) | 130 | 80 | 70 | 60-100 | 60-80 |
Weight(kg) | 2200 | 2200 | 2500 | 4000 | 4200 |
The selling points of the Cold Forge Heading Machine are very practical. It doesn't require heating the metal, saving energy costs from fire usage, and there won't be excessive heat in the workshop due to heating. The processed parts have high head strength because the metal has not been burned and the internal structure has not been damaged. They are even more sturdy than those forged after being heated.